|
Products Range
 |
Testimonials
Castable Refractories / Precast Shapes for Iron and Steel Industry 
Castable Refractories / Precast Shapes for Iron and Steel Industry Iron and Steel Industry consumes 70% of the total refractories manufactured in the universe and therefore Iron & Steel is considered as the backbone of refractories Industry. Sharada Ceramics, with multi location facilities, focuses on Iron &steel refractories consumables and reliable products for Original equipment lining as well.
Products
- 90% / 50% Alumina Castables.
- 90% Alumina Premium Castables.
- Low Cement Castables Lc 70.
- Precast Lf / Hmds / Argon Lances.
- Dart Set With Slits / snorkel.
- Laddle Well Mix (nozzle Filling Compound). Trough Mass
- Gel Bonded No Cement Castable, Skimmer Pad.
- Ceramic Fibre Castables, Ceramic Boards.
- Ceramic Paper, Abrasion Resistant Blocks For Reheat , Furnace Hearth (chrome/alumina Based).
- Customized Pre Cast Shapes.
New Products Launched
- Low Cement High Strength Gunning Castables
- Heat / Chemical Setting Plastics
- Hot Patch Monolithics - Single / Dual
- Light Weight Hi-strength Low Cement Castables / Aluminium Industry
- Protective Coating Materials
| |
Refractory Castables For Cement Plant
Refractory Castable lining in the discharge zone of the rotary kiln is always considered as critical by kiln operators, designers and refractory suppliers. The necessity to run the rotary kiln without frequent stoppages has forced the kiln users to look for continuous improvement in castable usage practice. The discharge zone consists of Tip Casting, Burner Pipe, and Bull Nose areas where the castables are predominantly used apart from cyclone and cooler areas.
The kiln users look forward to an optimal life, which should normally synchronize with kiln shutdown schedules/multiples thereof and the industry do not want any stoppage on account of refractory castable repair in between shutdowns. The frequent forced stoppages due to market conditions should also not affect the castable due to thermal shocks and the user expects lining to be stable and withstand the forced stoppages. Appearance of hotspot in the discharge end also results in forced stoppage to carry-out repairs.
Therefore the castable lining should not have a catastrophic failure and all these above conditions have lead to fine-tuning of the proven Low Cement Castable Technology to specific needs of the cement industry. Low cement castables with high abrasion/alkali resistance aggregates and high performance bond are being practiced in various kiln's Tip casting/Burner Pipe/Bull nose areas and products installed are performing well with respect to above conditions. Usage of low cement Castables improves discipline amongst operating personnel during application resulting in better performance.
It has been reported that kiln users are able to plan their schedules without worrying on castable performance. Our service engineers do have a database on each kiln serviced by them to continuously improve the performance. Our database shows that castable lining offer opportunity to reduce cost/MT of clinker produced and we have been able to work towards these objectives. For less than 1 MTPA capacity kilns, the user friendly castables Thermo Patch, have been standardized in various plants to derive reliability of the lining and for bigger plants, Low Cement Castables are recommended. |
|
Castable Refractories for Sponge Iron
Castable Refractories for Sponge Iron
Our Strengths
- Zero failures due to better product / installation design
- Minimal Erosion due to higher strength
- Lower no of Cracks Due to Positive PLC
- Segment Falling Down failures are nil as we supervise the lining from design of anchors to dry out
- Lower skin temp By 30°C Reported where our LC 60(M) were used
- Lower qty of materials consumed and hence lesser load on the kiln
- Established Patching Castables for repairing the holes and cavities created during accretion removal
- Carried out dual lining at 50 TPD Kilns, with Lower Skin Temp / Fuel Cost
- Effectively repaired defective lining of 350 TPD kilnss
- Carried out supply & installation of insulation & dense castable layers by gunning in power plant duct, ABC, DSC in more than 30 installations.
- Offers Low Cement Gunning Castables for kilns requiring hi speed installation
|
|
High Strength Light Weight Refractory Lining System for Aluminum Industry Introduction
Aluminium melting furnace lining requires refractory system to contain heat. The Hot face layer poses significant challenges in selecting the choice of the product. Sharadaa Ceramics Pvt Ltd has acquired technical know how in optimizing and selecting the right refractory product. The salient feature and application are given with data sheet.
Key Property High strength Low Density Castable with 50% Lower Thermal Conductivity of similar low cement Alumina Castables used.
Application Area
Salient Features
|
|
Castable Refractories With Industry Focus
Other Product Range for Foundries
-
Insulating Sleeves -
Deslagger -
Anti-piping Compound -
Hot tops -
Insulation Boards -
Coating Paints -
Coil Coating Cement -
Inserts for Induction Furnace -
Ladle Castables -
Foam Filters -
Asbestos Free - Insulating Board / Paper -
Grains for Investment Casting |
|
Petro Chemical Industry References
Insulating Castables -
Approved by EIL for use in Petrochemical Industry. -
Sharada offers unique low-density strength insulation Castables with low thermal conductivity, which can be used in Hot Face. -
Sharada insulation castables are made form high strength cements and synthetic insulating aggregates. -
Offer abrasion resistant/ Co Resistant Castable, Repair / Coating Materials. -
Take up supply & Installation responsibilities and are equipped with Mixers / Vibrators / Gunning Machine / Heat Curing Equipments.
Products
-
Insulating Castables -
Gunning Castables -
Abrasion Resistant Castables -
Regenator Tiles/ Burner Blocks1 -
Coating materials for maintenance -
Low Cement Castables References | TamilNadu Petro Products Ltd | Total Package of Hot oil / packol | | Nirma, Baroda | Heaters | | Numaligarh Refineries | Thro Petron Mumbai | | BPCL, Mumbai | Thro Ciria India, Delhi | | Bongaigaon Refinery & Petrochemicals Ltd | Thro Lioyds Mumbai | | Chennai Petroleum Corporation Ltd | Insulating Castables | | KNPC, Kuwait | Precast Shapes, Insulating Castables | | IOCL, Gujarat | Insulating Castables | | HOCL, Cochin | Insulating Castables | | Installations carried out at MRPL / FACT / CPCL / TPL | | |
Boiler Industry References
Standard Products
- Refcast Super, Refcast C. Refinsul 11, Refinsul 7
Specialised Products
- Low Cement Castables, Phosphate Bonded Castables, Silicon Carbide Castables, Low Cement Gunniting Castables.
Services
- Undertake Design, Supply Installation & Dry out of lining with total guarantees.
- Equipped with Mixers / Vibrators / Gunniting Machines & Heat Curing Equipments
- Have Carried out more than 30 Installations of WHRB Power Plant Duct Lining with total Tirnkey responsibilities, in Sponge Iron Plants under CVL Trichy
References
- M/s CETHAR VESSELS Ltd., Trichy
- M/s Mitsui Babcock, Chennai
|
Products With Industry Foucs
Industries:
-
Steel -
Cement -
Sponge Iron -
Refineries -
Foundries For further Reference Kindly refer the image zoom up |
|
|
© Sharada Ceramics Pvt. Ltd., All Rights Reserved. (Terms of Use)
